Dust Suppression for Crusher Plants
Control dust at the jaw, secondary crusher, screens and conveyor discharges without slowing production.
Dust Suppression System for Hoppers and Conveyors
Synergy Spray specializes in providing site-specific Dust Control Management and Dust Suppression Systems for industrial areas, including Mine Dust Suppression and Industrial Material Plant Handling. With over 10 years of experience, Synergy Spray has developed and refined its own Dust Suppression Technology, making it an industry leader in Dust Control. By providing truly dust-free workplaces, Synergy Spray improves worker health and productivity, extends the life of expensive equipment, supports legal health compliance, and reduces maintenance costs.
To ensure effective dust suppression, it is crucial to properly combine the material and suppressant at the output point. Synergy Spray recommends placing the suppression system as close to the start of the transfer point as possible to allow the forces of the moving material to overlay the suppressant into the material body as it travels through the transfer point.
For fog systems, nozzles should be installed near the end of transfer points to settle material and prevent clogging dust collection filters. Synergy Spray covers the full width of conveyors with fog generation nozzles.
Our dust control systems help quarries and mining plants meet discharge regulations using high-pressure pumps, remote electronic controls, and optional automation for cold weather or remote operation.
Every system is custom-designed. Contact Synergy Spray for a consultation to create a dust suppression solution tailored to your operation.
Watch: Crusher Plants
What we need to design your dust control
Send these details and we can propose a system layout, nozzle count and water/power requirement.
Dust source
Crusher, transfer point, hopper, tippler, stockpile or haul road; photos or a drawing help.
Material
Coal, ore, limestone, fly ash, aggregates; moisture limit the process can accept.
Throughput & geometry
TPH, belt width, chute or enclosure dimensions and drop height.
Utilities
Water source and quality, available pressure, power supply and compressed air (for dry fog).
Operating pattern
Hours per day, interlocks with conveyors or tippler, and seasonal conditions.
Objective
Workplace dust, visible plume, stockpile loss or compliance target you need to meet.
Explore related solutions
Dry Fog Systems
Micron-sized fog that agglomerates fine dust at enclosed transfer points with very little added moisture.
ExploreWet Fog Systems
High-pressure water fog for crushers, screens and conveyors where light wetting of the material is acceptable.
ExplorePlain Water Systems
Spray headers, pumps and controls that wet the material at the source: simple, robust and economical.
Explore
Fog Cannons
Fan-driven mist cannons that throw fine droplets over open areas such as stockyards, demolition sites and loading zones.
Explore
Coal Handling Plants
Engineered spray and fog systems for transfer towers, crusher houses, tipplers and stockpiles in coal handling plants.
Explore
Mines
From haul roads to crusher hoppers: practical dust control for opencast and underground mining operations.
ExploreQuestions about crusher plants
Will suppression system be used on the conveyor belts?
Yes
Should the water used in suppression be clean?
Yes the water needs to be pre filtered or the nozzles can get blocked due to dust
What will be the flow per nozzle?
It varies depending on the particle size.
What if the nozzles stop working?
Nozzles should be removed and cleaned
Will complete technical survey of site be done?
Yes our team will visit the site and do the complete survey and answer all queries
When should I use this system?
This system is generally essential when there a lot of dust flying up in the air and causing severe pollution to the work places and well as nearby areas
Which dust suppression system is right for my plant?
It depends on the dust source and how much moisture your material can accept. Dry fog suits enclosed transfer points with little added moisture; plain-water sprays suit open conveyors and stockpiles; fog cannons cover open areas. We recommend after reviewing the site details.
Does the water need to be treated?
Fine fog nozzles have small orifices, so filtration is always needed and softened water is often recommended. Plain-water spray systems tolerate coarser filtration.
Can the system run automatically with the conveyor?
Yes. Systems are normally interlocked with the conveyor, crusher or tippler so they spray only when material is moving.