Wagon Tippler Dust Suppression
Fog or spray curtains around the tippler and track hopper, timed with the tipping cycle.
Synergy Spray Systems offers a specialized solution to control and suppress dust during wagon tippling operations. By using specially designed dry fog nozzles, our system sprays atomized water particles to prevent dust lift off. Wagon tippling typically generates around 95% of dust particles in the range of 10 μm in diameter. To effectively address this problem, it is crucial to implement a reliable dust suppression and control system.
Our team can assist customers with installing, commissioning, and maintaining wagon tippler dust control and suppression systems. By leveraging our expertise and cutting-edge technology, we help ensure that your operations are safer and more efficient, while also minimizing the negative impact on the environment.
Features
- Water particles highly atomized
- Efficient dust control
- Extended lifespan
- User-friendly operation
- Control system operates on Extra Low Voltage
- Resistant to corrosion
Benefits
• Minimize expenses (with minimal ongoing costs) • Provide a high degree of control over application rates and frequencies • Utilize natural intermittent or spaced watering • Seamlessly integrate with mining systems • Allow for easy extension or modification as needed
Options
- Seamlessly integrated with site SCADA systems for efficient monitoring and control
- Sprays automatically pause when vehicles pass through, reducing water wastage
- Integration of chemical dosing system to optimize water usage and reduce environmental impact
- Solar-powered control system for sustainable and eco-friendly operation.
Dust Suppression Applications
Synergy Spray systems is a leading dust suppression integrator that helps tackle the challenge of creating safer roads and workplaces for people, industries, and communities. Our range of products not only assists in controlling dust but also helps to reinforce surfaces in mining, construction, infrastructure, and farming projects, making them more durable and cost-effective while reducing their environmental impact.
Dust Control Products
Synergy Spray offers a range of polymer-based dust control products that are specially formulated to prevent dust generation and stabilize treated surfaces. These solutions can be deployed quickly and easily, without any negative impact on the environment. They are ideal for use in the horticultural and agricultural sectors, where dust can impact fruit, cropping, and feed viability. By stabilizing the surface, our products also make surfaces stronger and longer lasting, providing a more cost-effective and environmentally responsible solution for dust control.
What we need to design your dust control
Send these details and we can propose a system layout, nozzle count and water/power requirement.
Dust source
Crusher, transfer point, hopper, tippler, stockpile or haul road; photos or a drawing help.
Material
Coal, ore, limestone, fly ash, aggregates; moisture limit the process can accept.
Throughput & geometry
TPH, belt width, chute or enclosure dimensions and drop height.
Utilities
Water source and quality, available pressure, power supply and compressed air (for dry fog).
Operating pattern
Hours per day, interlocks with conveyors or tippler, and seasonal conditions.
Objective
Workplace dust, visible plume, stockpile loss or compliance target you need to meet.
Explore related solutions
Dry Fog Systems
Micron-sized fog that agglomerates fine dust at enclosed transfer points with very little added moisture.
ExplorePlain Water Systems
Spray headers, pumps and controls that wet the material at the source: simple, robust and economical.
ExploreWet Fog Systems
High-pressure water fog for crushers, screens and conveyors where light wetting of the material is acceptable.
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Fog Cannons
Fan-driven mist cannons that throw fine droplets over open areas such as stockyards, demolition sites and loading zones.
ExploreCrusher Plants
Control dust at the jaw, secondary crusher, screens and conveyor discharges without slowing production.
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Coal Handling Plants
Engineered spray and fog systems for transfer towers, crusher houses, tipplers and stockpiles in coal handling plants.
ExploreQuestions about wagon tipplers
Which dust suppression system is right for my plant?
It depends on the dust source and how much moisture your material can accept. Dry fog suits enclosed transfer points with little added moisture; plain-water sprays suit open conveyors and stockpiles; fog cannons cover open areas. We recommend after reviewing the site details.
Does the water need to be treated?
Fine fog nozzles have small orifices, so filtration is always needed and softened water is often recommended. Plain-water spray systems tolerate coarser filtration.
Can the system run automatically with the conveyor?
Yes. Systems are normally interlocked with the conveyor, crusher or tippler so they spray only when material is moving.
Do you visit the site?
Yes, a site survey can be arranged so the nozzle positions, pumps and controls are designed for the actual layout.