DUST SUPPRESSION SYSTEM

SYNERGY SPRAY SYSTEMS specializes in designing and manufacturing dust suppression and control systems. As a leading provider of dust settlement system solutions and air pollution control equipment, we are committed to providing high-quality products and services to our clients. Our expertise extends to the production of Dust Suppression Cannons and Misting Systems, as well as a wide range of water spray nozzles for effective dust control. We take pride in being a reliable manufacturer, supplier, and consultant in the industry, and we continue to grow as a qualified and reputable provider of dust suppression and control systems in India.

DUST SUPPRESSIONS & CONTROL SYSTEM

SYNERGY SPRAY SYSTEMS, we are dedicated to providing effective Dust Suppression and Control Systems for various applications in India, including manufacturing, industrial, and mining industries. Our solutions are tailored to address the specific size and type of dust particles present in each environment.

Our Dust Settlement solutions involve using fine water particles that trap and settle down dust particles, creating a better work environment for employees and improving overall environmental conditions. Our Dust Suppression System works by using water particles of similar size to the dust particles, which agglomerate and settle the dust particles effectively. This technology is widely recognized as one of the most effective methods for air pollution control in industries.

We are committed to providing top-quality dust suppression and control solutions to our clients in India, and we strive to stay up-to-date with the latest technology and advancements in the industry. Our team of experts is dedicated to providing customized solutions that meet the specific needs of our clients, ensuring that they are satisfied with the results.

DUST SUPPRESSION SYSTEMS INDIA

In India, we specialize in designing and manufacturing Dust Suppression Systems that utilize misting technology, which adheres to industry standards. Our team of experts in Research and Development, Production, and After-Sales support provides customized solutions to effectively combat dust-related problems.

Our high pressure dust Suppression Systems utilize high-pressure water fogging/misting, producing fine water droplets that are less than 10 microns in diameter. This technology effectively absorbs even the smallest dust particles in the atmosphere without creating wet ground, making it ideal for dusty environments.

We offer both indoor and outdoor Dust Settlement Systems tailored to meet the specific needs and location of our clients. Our goal is to provide effective solutions that address the unique dust-related challenges faced by each client.

ADVANTAGES OF OUR DUST CONTROL & SUPPRESSIONS SYSTEM

Our Dust Control and Suppression Systems offer numerous advantages, including:

• Customized Design: Our installations are custom-designed to meet specific environmental and worker safety standards, reducing dust to required levels.

• Maximum Dust Control: Our systems utilize small misting/fogging droplets, which provide maximum dust control without wetting the area.

• Cost-effective: Our systems are inexpensive to operate, with low water and electricity consumption, resulting in cost savings on running costs.

• Low Operating and Maintenance Costs: Our systems operate at 70 bar/1000 PSI, resulting in low operating and maintenance costs.

• Low Maintenance: Our foggers have no moving parts, ensuring years of reliable low-maintenance operation. The fogger's small size (<10 microns) further minimizes maintenance needs.

Our Dust Control and Suppression Systems are designed to provide efficient, cost-effective, and reliable solutions that address the unique dust-related challenges faced by each client.

DRY FOG SYSTEM (DFDSS)

DUST CONTROL FOR MINES

DUST CONTROL FOR CRUSHER PLANTS

FOGGING / MISTING CANNONS

DUST CONTROL SYSTEM FOR COAL HANDLING PLANTS

MINES HAUL ROAD DUST CONTROL SYSTEMS

WATER SPRINKLER SYSTEM FOR DUST SUPPRESSION

PLAIN WATER DUST CONTROL

WET FOG SYSTEM

WAGON TIPPLER SYSTEMS

DUST SUPPRESSION WATER CANNONS

Synergy Spray Systems provides 5 different models of water-based Dust Suppression Water Cannons designed to effectively control dust in various applications such as mining opencast mines, demolition sites, recycling plants, storage depots, loading systems, landfill sites, woodworking shops, and construction sites. Our models come in several versions, ranging from 30 to 80 meters of projection distance, with a robust streamlined chassis that includes the transfer pump, oscillation system, solenoid valve, filter, and pressure switch, all of which are protected for maximum durability.

Our specialized solutions enable the cannons to be mounted on either a truck or a customized trailer, providing flexibility in their use. Additionally, our fog cannon Dust Settlement Cannons have a long projection range and an integrated 360° rotatable function suitable for controlling dust in large areas.

Our patented nozzle head and outer nozzle ring generate a finely atomized mist that effectively binds dust particles, preventing them from spreading beyond the confined area. The inside nozzle head's projection distance can be limited to a close range by switching off the turbine, allowing for precision control. Overall, our Dust Suppression Water Cannons provide reliable and effective solutions for managing dust in a variety of applications.

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DUST SUPPRESSION MISTING SYSTEM

A misting system for dust suppression employs high-pressure water to generate a fine mist or fog composed of extremely small water droplets, typically less than 10 microns in diameter. This system is ideal for environments with excessive dust, as the minute droplets efficiently capture even the tiniest dust particles in the air without dampening the ground. It is an effective solution for reducing air pollution in industrial areas. The size of the mist particles produced can range from 10 to 100 microns, depending on the type of dust particles present.

FAQ & RESOURCES

What is mean by dust suppression system?

It is a technique to contain both visible dust and non-visible respirable dust particles present in the atmosphere by spraying of liquids by strategically placing spray nozzles. Dust particles are either made to settle down or Agglomerate with micro liquid spray particles.

Its an assembly of drawing liquids from source and deliver the liquids at a specified pressure using spray nozzle and associated system and suppress dust.

Where the dust control systems are used?

It used in places where occupational and environmental standards are to be maintained which includes cement processing plants, coal handling plants, silica manufactuing units, limestone units, wood pulp processing units, Quarry as well as Public places

What are the benefits?

Improved occupational, health and safety by reducing respirable and inhalable dust, irritation and vision impairment

Increased equipment performance and reliability

Improved production quality by avoiding chemical additives

Reduced Machinery maintenance costs with lesser wear and tear

Clean up costs reduced

Natural suppressant of unpleasant odors

Creates a cooler environment for workers on-site

What are the types of dust suppression systems available?

By place of installation

1. Indoor DSS

2. Outdoor DSS

By system

1. Fogging or Misting system

2. Dust suppression cannons

By techniques:

1. Dry fog dust control misting system

2. wet DSS

What is Particulate matter?

Particulate matter or aerosol particles is the sum of all solid and liquid particles suspended in air and many of the particles are hazardous. This complex mixture includes both organic and inorganic particles, such as dust, pollen, soot, smoke, and liquid droplets. These particles vary greatly in size, composition, and origin.

coarse particle size ranging from 2.5 to 10 µm (PM10 – PM2.5).

Fine particles are up to 2.5 µm (PM2.5).

ultra fine particles are smaller than 0.1 µm.

What are the different pressure range of dust suppression misting system?

Dust control Sprinkler systems uses a pressure range of 30 bar (435 PSI) (1 bar = 14.5 PSI)

High pressure misting system operates in the pressure range of 50 to 80 bar

Dust cannon operates in the pressure range of 6 bar to 20 bar

Factors to consider while selecting right system your requirement

The process and material producing the dust. Availability of utilities and resources includes electricity, compressed air, water.

What is the dust particle size?

A dust particles ranging in diameter from 0.1 to 400 microns are airborne a dust particle of 5 microns will continue to follow the air stream around a water droplet of 200 microns, therefore, avoiding collision. With the dust particle and a water droplet of similar size, the air stream is not as great and collision occurs, causing agglomeration.

What liquids are used for dust settlement?

plain water

surfactants

foam

binders

What are the nozzles used for dust settlement system?

Selection of spray nozzles are based on drop size of the individual particles and spray pattern. Following spray nozzles are used for dust suppression.

• Air atomizing nozzles: produce the smallest drop sizes, followed by fine spray, hollow cone, flat fan and full cone nozzles.

• Higher pressures mist nozzles: yield smaller drops, and lower pressures yield larger drops.

• Low Pressure mist nozzles: Lower-flow nozzles produce the smallest drops, and higher-flow nozzles produce the largest drops.

• Fine Spray Hollow cone Nozzles

• Fine Spray Full Cone Nozzles

What will be the impact if the dust settlement is not performed in industrial setup?

Violation of environmental and occupational standards

Wear and tear of mechanical parts like conveying pulleys, idlers, belting, and motors

Damage to conveyor equipment and other associated equipment

Reduced productivity of employees

RESOURCES

OUTDOOR DUST SUPPRESSION SYSTEM

It is designed in accordance with industry standards. With our own R&D, production and after-sales provide the perfect solution to solve your dust problem. we provide the best solution to dust problems.

1. Cold Fog DSS

2. Plain Water DSS

3.Sprinkler DSS

INDOOR DUST SUPPRESSION SYSTEM

It uses high-pressure water fogging which creates a fine fog consisting of very fine water droplets (less than 10-micron size) in diameter. These tiny water droplets absorb even the smallest dust particles in the atmosphere without making the ground wet and best suited for dusty environments.

DUST SUPPRESSION SYSTEM FOR CRUSHER PLANT

Dust suction

Dust Suction is widely used by installing higher capacity exhaust fans to recover suspended particles using special fabric. Operational expenses are very higher in this method. installation by almost closely sealing all the moving parts, such as belts, screens, crushers, loading, and unloading duct.

Sprinkling water

The dust suppression sprinkler system sprinkles water at the points where dust is emitted. This is an economical way of suppressing the dust but the water consumption is higher. An efficient sprinkling delivery system reduces water consumption and the dust is suppressed effectively. Our dust suppression plant is based on the sprinkling principle by Water fogging.

WATER FOGGING MISTING SYSTEM

This system consists in applying to the points of dust emission like exchange points between the conveyor belts, hoppers, jaw and impact crushers, a spay of water with specially designed high-quality mist nozzles that produce a mist made of minute droplets. Each point of application is connected to a network of nylon tubing with pressurized water from 60 to 110 kg/cm2 (900 psi to 1550 psi).

The water consumption is very low and the installation is quick and easy.

Upstream of the pressurization pump some filters having a fine mesh ensure the functionality of the system and avoid any clogging of the nozzles.

For the treatment on the transit or working areas we can supply fog cannons for a range up to 50 meters which are provided with an automatic or remote-controlled rotation system.

DUST SUPPRESSION SYSTEM IN COAL MINES HANDLING PLANTS

Water spray applications are one of the principal means of controlling airborne dust in coal mines. Since many coals are hydrophobic and not easily wetted by water, wetting agents can be added to the spray water in an effort to improve coal wetting and assist with dust capture.

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