Wet Fog Dust Suppression System
High-pressure water fog for crushers, screens and conveyors where light wetting of the material is acceptable.
Wet Fog Dust Suppression System
The Wet Fog Dust Suppression System utilizes misted air to effectively suppress dust and odors in areas where dust extraction is not feasible or economical. This system is currently used in numerous manufacturing and recycling applications to suppress dust from a variety of materials, such as wood, brick, soil, concrete, paper, gypsum, debris, glass, biomass, and coal, using only water. The system blows very fine fog into the air, which attracts dust particles and causes them to settle, preventing them from becoming airborne.
The Wet Fog Dust Suppression System is ideal for halting dust generated during tipping, container stacking, demolishing, screens, air blades, transport transfer points, bulker loading, and other similar activities. The system keeps floors, equipment, and stock completely dry, allowing personnel to work in the mist without getting wet. It also uses low amounts of water and electricity, requiring only a few liters of water per hour to treat an entire building.
Synergy Spray System provides effective solutions to replace old-fashioned dust suppression technologies, such as low-pressure water systems and electrical charge suppression systems, which use excessive amounts of water and can be costly, space-consuming, and difficult to use. Synergy Spray System's high-pressure water fogging technology creates ultra-fine fog drops, ranging from 20-50 microns in size, which absorb even the smallest dust particles in the air, while falling to the ground without causing wetness.
The Wet Fog Dust Suppression System offers numerous benefits, including low initial cost, low operating and maintenance cost, and the ability to meet environmental regulations for dust control. This system provides maximum dust control with minimal drops and low water and power consumption, resulting in low running costs. It also requires minimal maintenance due to its lack of moving parts, providing reliable operation for an extended period. Synergy Spray System's field expertise and dedication to providing reliable and effective dust suppression systems make it the preferred choice for industries seeking to reduce dust and odor levels while maintaining a clean, dry work environment.
What we need to design your dust control
Send these details and we can propose a system layout, nozzle count and water/power requirement.
Dust source
Crusher, transfer point, hopper, tippler, stockpile or haul road; photos or a drawing help.
Material
Coal, ore, limestone, fly ash, aggregates; moisture limit the process can accept.
Throughput & geometry
TPH, belt width, chute or enclosure dimensions and drop height.
Utilities
Water source and quality, available pressure, power supply and compressed air (for dry fog).
Operating pattern
Hours per day, interlocks with conveyors or tippler, and seasonal conditions.
Objective
Workplace dust, visible plume, stockpile loss or compliance target you need to meet.
Explore related solutions
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Fine-orifice nozzles that turn pressurised water into a flash-evaporating fog for cooling, humidification, dust and odour control.
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Control dust at the jaw, secondary crusher, screens and conveyor discharges without slowing production.
ExploreDry Fog Systems
Micron-sized fog that agglomerates fine dust at enclosed transfer points with very little added moisture.
ExplorePlain Water Systems
Spray headers, pumps and controls that wet the material at the source: simple, robust and economical.
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Fog Cannons
Fan-driven mist cannons that throw fine droplets over open areas such as stockyards, demolition sites and loading zones.
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Coal Handling Plants
Engineered spray and fog systems for transfer towers, crusher houses, tipplers and stockpiles in coal handling plants.
ExploreQuestions about wet fog systems
Which dust suppression system is right for my plant?
It depends on the dust source and how much moisture your material can accept. Dry fog suits enclosed transfer points with little added moisture; plain-water sprays suit open conveyors and stockpiles; fog cannons cover open areas. We recommend after reviewing the site details.
Does the water need to be treated?
Fine fog nozzles have small orifices, so filtration is always needed and softened water is often recommended. Plain-water spray systems tolerate coarser filtration.
Can the system run automatically with the conveyor?
Yes. Systems are normally interlocked with the conveyor, crusher or tippler so they spray only when material is moving.
Do you visit the site?
Yes, a site survey can be arranged so the nozzle positions, pumps and controls are designed for the actual layout.