Full Cone Spray Nozzles
A solid, cone-shaped spray that covers a round area evenly. Used where uniform coverage matters: gas cooling, washing, dust suppression and scrubbers.
Full Cone Spray Nozzle
SYNERGY SPRAY SYSTEMS designs, manufactures and supplies Full cone spray nozzles in India used for a variety of Industrial applications. They maintain simple design of the smaller nozzles, With the inherent resistance to clogging due to design of the X-vane and manufactured by various machinable material like Brass, SS304, SS316, PP/PVC, alloys, etc. Our full cone spray nozzle designs are as per customer requirement.
Application of Full Cone nozzle includes Surface spraying, Washing & Cooling of flue gasses to remove fly ash, Cooling condenser, Scrubbing, Foam breaking, Chemical process engineering, Fire Fighting, Dust suppression, water coating.
Different Full Cone Nozzle types includes :
- Tangential Full Cone spray nozzle
- Axial Full cone nozzles
Full Cone Spray Nozzle Specification
- Spray Angle: 30°, 45°, 60°, 90°, 120°
- Flow rate lpm at pressure from 2 to 10 bar: 2 to 170 LPM
- Connection: 1/8" to 1/2" NPT / BSPT / BSP (Both Male and Female Connectors)
- Materials: Brass, SS-316, SS-304, Mild Steel, Hastalloy, Titanium, PVC, Plastic, Nylon, PVDF, PP.
Full cone spray nozzle droplet size is based on the orifice diameter and the inserts. A finely atomized full cone nozzle will produce the water droplet in the size as low as 10 micron.
Materials and specification can be customized based on application and requirements.
Axial-Flow Full Cone Nozzles
Provide uniform liquid distribution via a central swirl chamber with optimized x-style inserts for high precision and reliability.
Tangential-Flow Full Cone Nozzles
Ideal for liquids with solids or firefighting. Liquid enters tangentially, rotates, and sprays uniformly without swirl inserts, reducing clogging.
Nozzle Cluster Housing
Combines multiple nozzles to create fine full cone atomization with increased droplet surface, ideal for gas treatment, cooling, or dust suppression.
Turbulence Nozzles: Use vanes to create centrifugal atomization for a solid full cone spray.
Impact Nozzles: Atomize liquid via impact, producing large full cone flows with minimal clogging.
FAQ
How to choose the right nozzle
Five inputs decide almost every spray nozzle selection. Tell us these and we will shortlist the model.
Spray pattern
Full cone, hollow cone, flat fan, solid jet or fine mist, chosen by the area and the job.
Flow & pressure
Required flow (LPM) at the available pressure (bar) sets the orifice size.
Spray angle & distance
Coverage width at the target distance determines angle and spacing on the header.
Droplet size
Fine for evaporation and gas cooling; coarse for impact, washing and wetting.
Material & connection
Brass, SS 304/316, PP, PVDF or PVC; thread size and type (BSP/NPT) or clip-on.
Explore related nozzles and applications
Spray Cooling
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Gas Scrubbing
Nozzles for wet scrubbers and absorption towers that maximise gas-liquid contact while resisting clogging and corrosion.
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Dust Suppression
Droplets capture airborne dust best when they are close to the dust particle size. Here is how nozzle choice, pressure and placement affect results.
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Industrial Cleaning
Impact, coverage and flow matched to the soil being removed, from parts washers to conveyor belts.
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Flat Fan Nozzles
A tapered or even sheet of liquid for line coverage on conveyors, washers, coating lines and spray booms.
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Hollow Cone Nozzles
A ring-shaped spray with smaller droplets than a full cone at the same flow. Preferred for gas cooling, scrubbing and evaporation duties.
ExploreQuestions about full cone nozzles
How does a full cone nozzle work?
Full cone nozzles produce medium- to large-size drops forming a solid cone-shaped spray pattern with a round impact area. The unique vane design features large flow passages to provide superior control and uniform distribution. ... Spray angles range from 15° to 170°.
Full Cone Nozzle Application?
- Washing and cleaning processes
- Colling and quenching
- Dust Suppresion
- Surface Spraying
Can you supply nozzles to match my existing ones?
Yes. Share the model or a photo, the thread size, spray angle and flow, and we will propose an equivalent.
Which material should I choose?
Brass for general water duties, SS 304/316 for corrosion and temperature, and PP, PVDF or PVC for aggressive chemicals.
Why are my nozzles clogging?
Usually from debris or scale. Add or improve filtration, choose a larger free passage design such as spiral nozzles, and clean nozzles on a schedule.
Do you supply in bulk?
Yes, we supply single replacements as well as bulk orders for OEMs and project quantities.