Plain Water Dust Suppression System
Spray headers, pumps and controls that wet the material at the source: simple, robust and economical.
Dust Suppression System
The system of dust suppression by specialized process set up by Synergy spray comprises of a atomization of water, from which a fog is created which disposes of dust. Dry fog is accomplished through a managed combination of water at low pressure and compacted air through ultrasonic nozzles. A fog comprised of millions of miniature drops is created.
Complete dry fog Dust Suppression Systems can be a very savvy choice to Dust Extraction Systems for dust control, especially in mass material dealing with plants. On occasion, it is the lone arrangement with regards to huge dust-inclined regions and reserves, which can’t be constrained by dust extraction for functional and monetary reasons.
The consideration of Dust Suppression Systems has gotten a norm, and is today a vital piece of a material taking care of system to forestall unnecessary dust pollution which disregards natural standards unfavorably influences plant and machinery life and activity and diminishes working environment efficiency. The system likewise has recompense as it forestalls loss of crude material during dealing with, and furthermore gives the extra advantage of not having an auxiliary contamination issue as the dust is held in the actual material.
The dry fog system, planned and created by Synergy Spray have the extraordinary ability of producing an unbelievably fine homogenous dry fog of which the water drops measure 1 to 10 microns, permitting high-execution adequacy.
Our dry fog nozzles work by soaking the surrounding climatic conditions with a volume of fog in which the dust particles wind up grouped with drops of water of a similar molecule size.
Carefully designed dry fog dust suppression system are based on assessing various parameters, designs and calculations. We get a powerful spray of atomized water particles of various entry points however a similar size. The dry fog nozzles consumes an extremely low amount of water of somewhere in the range of 2.1 and 5.0 liters each hour and by spout contingent upon the set up, making it the most affordable available. Our dry fog nozzles are prepared to consummately coordinate with a wide range of connectors and accessories. We consequently have an all inclusive mounting which needs no change to your current systems. At long last, the most recent age DRY FOG nozzles are totally special and are furnished with a supported resonator (on the spout head). It is likewise easily removable, which permits simplicity of (and modest) upkeep.
Likewise, it can successfully address the rising worries towards Health, Safety Environment, and is in this manner the common and consistent decision in the industry to help diminish
Advantage of dry fog Dust suppression System :
- Crude material wastage
- Dust exposure to the functioning staff
- Dust pollution on the plant surroundings
What we need to design your dust control
Send these details and we can propose a system layout, nozzle count and water/power requirement.
Dust source
Crusher, transfer point, hopper, tippler, stockpile or haul road; photos or a drawing help.
Material
Coal, ore, limestone, fly ash, aggregates; moisture limit the process can accept.
Throughput & geometry
TPH, belt width, chute or enclosure dimensions and drop height.
Utilities
Water source and quality, available pressure, power supply and compressed air (for dry fog).
Operating pattern
Hours per day, interlocks with conveyors or tippler, and seasonal conditions.
Objective
Workplace dust, visible plume, stockpile loss or compliance target you need to meet.
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Coal Handling Plants
Engineered spray and fog systems for transfer towers, crusher houses, tipplers and stockpiles in coal handling plants.
ExploreDry Fog Systems
Micron-sized fog that agglomerates fine dust at enclosed transfer points with very little added moisture.
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High-pressure water fog for crushers, screens and conveyors where light wetting of the material is acceptable.
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Fan-driven mist cannons that throw fine droplets over open areas such as stockyards, demolition sites and loading zones.
ExploreQuestions about plain water systems
What is dry fog?
Dry fog is the phenomenon where the spray droplets produced by atomized fog nozzles are lesser than 10 microns in size.
Will it wet the surrounding area?
No, dry fog will not cause wetness as it uses a minute quantity of water.
What is the water pressure required for the system?
It requires approximately 15 bar of pressure
What is the water quality required?
Water should be clean and free from harmful contaminants. A pre-filter does come as part of the system.
Does wind effect the direction of the fog?
Yes it does
What is the water pump being used?
A high pressure water pump is used with two variants, Indian and Italian.
How big is a micron size for dry fog dust suppression system ?
A micron is very small size in the range of 5 microns to 20 micros. For example, the human hair thickness is 50-70 microns wide.
Which dust suppression system is right for my plant?
It depends on the dust source and how much moisture your material can accept. Dry fog suits enclosed transfer points with little added moisture; plain-water sprays suit open conveyors and stockpiles; fog cannons cover open areas. We recommend after reviewing the site details.
Does the water need to be treated?
Fine fog nozzles have small orifices, so filtration is always needed and softened water is often recommended. Plain-water spray systems tolerate coarser filtration.