Misting Pump Set-ups
The heart of a misting system: a high-pressure pump with filtration, motor and controls matched to the nozzle count.
Synergy Spray misting pump manufacturer in Mumbai & Pune, Misting pumps are designed to operate within a broad pressure range, from 3 bar (45 PSI) to 100 bar (1450 PSI), and the type of pump and nozzle selection depends on the specific application. The pumps are classified into three main categories
High-pressure misting pumps, available as belt-driven or direct-coupled, are suitable for continuous operation and commonly used for industrial purposes requiring pressure above 30 bar (450 PSI).
Mid-pressure misting pumps, also available as belt-driven or direct-coupled, are suitable for continuous operation and typically used for industrial purposes requiring pressure between 15 bar (220 PSI) and 30 bar (450 PSI).
Low-pressure misting pumps are typically required for pressure up to 15 bar (220 PSI) and are often available as monoblock or diaphragm pumps.
Complete Range of Misting Pumps
Misting System Pump- General Instructions and Installation Procedure
Placement: Always keep the pump below the tank level to increase suction and achieve maximum pressure.
Liquid Quality: Use liquids that are free from debris and sediments, as they can affect the performance of the mist nozzles.
Pressure Adjustment: Adjust the pressure to the mist nozzles by opening the liquid return line accordingly. A certain quantity of water should be sent in the return line for optimal performance.
Liquid Return Line: Do not shut the liquid return line to the tank completely, as this can affect the performance of the pump and cause heating.
Joints and Threads: Use enough Teflon tape wherever necessary in joints and threads.
Nozzle Installation: Install the nozzles on the sides of the subject at an approximate angle of 45 degrees from the sides for maximum performance. Use plastic tags to tie the nozzles/hose to the poles or structure.
Professional Assistance: It is advised to deploy a plumber or technician during the initial setup.
Maintenance: Clean and maintain the system and nozzles periodically.
Auto-Timer: An auto-timer with an ON and OFF option is available.
What we need to size a misting system
A misting system is sized from the nozzles back to the pump. These details let us do that properly.
Area & purpose
Cooling, humidity, odour or dust control, and the area or volume to treat.
Nozzle line
Approximate line length, mounting height and nozzle spacing.
Water
Source and quality; most fine-orifice systems need filtration and often softened or RO water.
Power & controls
Single or three phase, timers, humidity or temperature controllers.
Environment
Indoor or outdoor, wind exposure and drainage.
Explore related solutions
Mist Nozzles
Fine-orifice nozzles that turn pressurised water into a flash-evaporating fog for cooling, humidification, dust and odour control.
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Slip Lock Connectors
Push-fit fittings for high-pressure misting tubing: straight connectors, tees, elbows and end plugs.
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Mist Coolant Systems
Minimum-quantity coolant mist delivered right at the cutting edge of machine tools.
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Mist Cooling Towers
Free-standing fan-and-mist towers that cool outdoor spaces and workshops.
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Mist Lubrication
A fine oil mist that lubricates bearings, chains and gears with far less oil than flood lubrication.
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Wastewater Evaporators
Atomise wastewater into fine droplets to speed evaporation and reduce pond volumes.
ExploreQuestions about misting pumps
How fine is the mist?
Droplet size depends on nozzle orifice and operating pressure. Higher pressure and smaller orifices produce finer mist that evaporates faster.
Will the area get wet?
A correctly sized high-pressure system evaporates the mist before it settles. Wind, humidity and nozzle spacing affect this, so we design for your conditions.
What maintenance is needed?
Regular filter checks, periodic nozzle cleaning and routine pump servicing.