HUMIDIFICATION SPRAY NOZZLE MANUFACTURER AND SUPPLIER IN INDIA

Synergy Spray Systems manufactures spray nozzles and provides complete humidification solutions, including design, construction, and installation. Our humidification nozzles include mist nozzles and air atomizing nozzles, used in food, textile, organic waste, and meat processing. Correct humidity levels are essential—too much spray causes buildup, too little causes insufficient humidity.

Basic Principles

Humidity depends on:

Air exchange rate (ventilation/air movement).
Initial humidity of the environment
Room temperature (affects evaporation and air capacity)

For fast humidification, droplets must be very fine and widely dispersed for rapid evaporation. Evaporation rate depends on heat, air movement, surface area, and existing humidity. As humidity rises, evaporation increases until saturation, after which condensation occurs.

Engineering Considerations

Drop Size – Fine droplets at low flow rates are crucial; large drops risk wetting.

Reach – Spray must cover wide areas, especially in poorly ventilated spaces.

Nozzles

Air Atomizers: Fine spray at low flow rates, efficient room coverage, require air + water supply.
Pressure Nozzles: Work without air supply, need ≥7 bar pressure to achieve fine mist.

Designing Considerations

Fine Spray at Low Flow – Direct pressure nozzles rely on liquid energy; at high flow they can’t produce fine droplets. Air atomizers achieve ultra-low flow with finer droplets.
Spray Reach – Direct pressure nozzles may lack reach at low flow. Air atomizers, using compressed air, achieve fine sprays up to 7–8 meters, reducing nozzle and pipe requirements.

HUMIDIFICATION SPRAY NOZZLE MANUFACTURER AND SUPPLIER IN INDIA

Basic Principles

Engineering Considerations

Designing Considerations

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